Moisture Mitigation Strategies for Warehouses and Distribution Centers

June 5, 2025

The Hidden Threat Beneath Your Floors

Warehouses and distribution centers are the lifeblood of logistics—busy, high-traffic spaces where productivity depends on seamless operations. But beneath the heavy shelving, forklifts, and miles of concrete lies a silent threat: moisture vapor. Many facilities managers don't realize that even a seemingly dry slab can harbor vapor pressure that leads to coating failure, delamination, discoloration, and downtime. The cost? Thousands in lost inventory, repairs, and production time.


At ACP, we’ve seen firsthand how moisture mitigation is the most overlooked—but most critical—step in flooring success. Too often, projects focus on polishing or sealing the surface, without addressing what lies beneath. Without a smart moisture strategy, everything is at risk. It’s not just a step—it’s the key to a successful installation. Let’s explore how a smart strategy below the surface can protect your concrete floors.


What Is Moisture Vapor Transmission (MVT)?

Concrete is porous. Water vapor naturally travels from the sub-slab toward the surface. In a warehouse environment with temperature fluctuations, this vapor can accumulate and force its way through coatings, adhesives, and finishes, wreaking havoc. Even newly poured slabs aren’t safe—concrete can take months to fully dry, and improper moisture testing is a recipe for disaster.


Symptoms of a Moisture Problem

  • Blistering or bubbling coatings
  • Peeling paint or adhesives
  • Damp or discolored floors
  • White powdery residue (efflorescence)
  • Mold growth at the base of shelving or walls

If you’ve seen any of these in your warehouse, you’re likely dealing with MVT.


The ACP Mitigation System

We don’t just coat over problems—we solve them. Our moisture mitigation approach is rooted in diagnostic testing, system design, and long-term performance.


Step 1: Thorough Moisture Evaluation

We begin with a comprehensive assessment of the concrete slab to identify any moisture concerns. This includes checking for signs of vapor emissions, trapped moisture, or other underlying issues that could affect floor performance. 


We use for testing:

  • Relative Humidity (RH) Probes drilled into the slab
  • Calcium Chloride testing for surface emissions
  • Moisture meters and thermal imaging for visual diagnostics

A clear understanding of the slab’s condition allows us to make informed decisions about the best path forward.


Step 2: Tailored Mitigation Strategy

Based on the evaluation, we apply a customized moisture mitigation system designed to block vapor and protect the integrity of the floor. Solutions may include barriers, hardeners, or leveling compounds that work together to create a durable, moisture-resistant foundation—ensuring long-term performance of any surface installed above.


Step 3: Floor Coating Integration

Once the moisture barrier is secure, we apply ACP’s high-performance coatings—tailored for the warehouse’s operational demands. Whether it’s heavy forklift traffic, pallet scuffing, or chemical spills, our coating systems stand up to the stress.


Why It Matters: Avoiding Costly Failures

Moisture-related flooring failures cost U.S. businesses over $1 billion annually. But with proper mitigation, you can:

  • Extend the lifespan of coatings and adhesives
  • Maintain warranty compliance on finishes and materials
  • Prevent downtime from repairs and recoating
  • Avoid insurance claims due to mold, mildew, or slip hazards


Bonus: Sustainable & Smart Solutions

Our moisture mitigation strategies also support:

  • LEED Credits for indoor environmental quality
  • Low-VOC applications for better air quality
  • Energy savings by preserving insulation value of the floor system


Moisture may be invisible, but the damage it causes is not. With ACP’s proactive moisture mitigation services, your warehouse floor will remain a solid foundation—not a ticking time bomb. If you’re investing in coatings, ensure you protect that investment from the ground up.


Contact ACP today to learn how we can keep your operation dry, durable, and dependable.



May 20, 2025
Retail spaces are a high-stakes environment—every design choice is a reflection of the brand, every surface tells a story, and every detail plays into the shopper’s experience.
Child with colorful backpack runs down bright, polished terrazzo hallway in a modern K‑12 school bui
May 1, 2025
School might be out, but the clock is ticking. For K–12 schools, colleges, and universities, summer is the golden window to upgrade flooring without disrupting learning. But with just 8–10 weeks to complete the work, there’s no room for delays or mistakes. That’s where ACP comes in. From gym floors to cafeterias, science labs to entryways, ACP delivers flooring solutions that meet academic standards for safety, durability, and low maintenance—all in timelines that fit academic calendars. Why Summer Projects Fail—and How to Avoid It Summer construction in educational settings can go wrong quickly: Late vendor scheduling leads to missed installation windows. Incorrect product choices result in floors that scuff, peel, or fade within a year. Lack of safety compliance creates post-installation headaches with insurance and audits. Underestimating moisture or prep needs causes failure beneath the surface. ACP avoids these pitfalls with pre-summer planning sessions, precise timelines, and high-performance systems designed for academic environments. ACP’s Education-Grade Flooring Systems We specialize in surfaces that meet the exact needs of schools: Polyurea and epoxy systems for fast-curing durability Slip-resistant finishes in gyms, cafeterias, and restrooms Seamless antimicrobial floors for nurse stations and science labs Decorative flake and quartz options for entryways and common areas These aren’t just commercial coatings—they’re built for the unique combination of high foot traffic, food service messes, custodial cleaning chemicals, and student wear-and-tear. Where We Work Best 1. Gymnasiums Fast-cure coatings to install and cure between summer camps and PE prep Shock-absorbent products with long-term scuff resistance Line striping and logos integrated during install 2. Cafeterias & Kitchens USDA- and ADA-compliant flooring for food service zones Textured finishes that reduce slip risk from spills Thermal shock resistance for hot water wash-downs 3. Science Labs & Nurse Stations Chemical-resistant finishes for safety and long-term cleanliness Seamless transitions for spill containment Non-porous to inhibit bacteria and mold growth 4. Entrances, Hallways & Classrooms Decorative coatings that mimic terrazzo Polished Concrete that withstands heavy traffic Easy-clean options with high abrasion and slip resistance Low-VOC options to ensure air quality before students return Low-carbon, sustainable products that are healthy building materials How ACP Keeps Schools on Schedule Summer planning meetings as early as March-May Detailed phasing and room-by-room installation maps After-hours and weekend install options for summer school or events Moisture testing and surface prep to avoid early failure We know how academic calendars work, and we ensure we meet deadlines. Budget-Conscious, Long-Term Value Tight budgets don’t have to mean cheap floors. ACP offers: Life-cycle cost estimates so administrators see long-term savings Low-maintenance surfaces that reduce janitorial effort and cost Warranties and service plans that ensure peace of mind Summer is short. Mistakes last for years. ACP delivers high-performance, high-compliance, visually impressive flooring systems on a schedule schools can count on. Let’s make your next summer project one that earns an A+—on time, on budget, and built to last.
Large green epoxy‑coated steel pipeline bends above ground desert construction site for oil and gas
April 8, 2025
The oil and gas industry operates in some of the harshest environments, where infrastructure is constantly exposed to corrosive chemicals, extreme weather, and heavy industrial wear. Protecting assets like pipelines, tanks, secondary containment and environmental areas is critical to ensuring operational efficiency, environmental compliance, and long-term cost savings. This is where polyurea coatings stand out. Known for their unmatched durability, chemical resistance, and fast-curing properties, polyurea is the gold standard for protecting oil and gas facilities against corrosion, leaks, and structural degradation. Let’s explore why polyurea is the best solution for secondary containment and corrosion protection in the oil and gas industry. 1. The Harsh Challenges of the Oil & Gas Industry The oil and gas sector faces extreme conditions that accelerate wear and deterioration, including: Chemical Exposure – Crude oil, refined fuels, and industrial chemicals cause rapid degradation of unprotected surfaces. Extreme Weather & Temperature Fluctuations – Equipment and storage tanks must endure intense heat, freezing temperatures, and heavy rainfall. High Impact & Abrasion – Machinery, heavy equipment, and constant material movement contribute to wear and tear. Environmental & Regulatory Compliance – Stricter regulations require companies to implement effective secondary containment systems to prevent spills and contamination. Traditional coatings fail under these conditions, leading to premature deterioration, costly repairs, and compliance risks. 2. Why Polyurea is the Best Solution for Secondary Containment Unlike conventional coatings like epoxy and polyurethane, polyurea offers superior performance in secondary containment applications. Here’s why: Chemical Resistance – Polyurea is impervious to oils, fuels, most acids, and industrial solvents, ensuring containment areas remain leak-proof and compliant. Seamless & Waterproof Barrier – Unlike traditional coatings that can crack or delaminate over time, polyurea forms a monolithic, seamless membrane that prevents leaks. Fast Cure Time – Polyurea sets within seconds and is fully cured quicker than epoxies/urethanes, allowing for quick application and minimal downtime. Superior Flexibility & Impact Resistance – It can expand and contract at the same rate of speed as carbon steel without delaminating, remains flexible in cold temperatures, reducing the risk of cracks and failures. UV Stability & Longevity – Designed to withstand harsh sunlight and outdoor conditions, polyurea resists fading, chalking, and degradation over time. For oil and gas companies looking to increase containment reliability, quicker turnaround time and minimize risk, polyurea coatings are the clear choice. 3. Corrosion Protection: Extending the Life of Oil & Gas Infrastructure Corrosion is one of the costliest issues in the oil and gas industry, leading to equipment failure, pipeline leaks, and environmental hazards. Without proper protection, facilities face: High Repair & Replacement Costs – Corroded tanks and pipelines require expensive maintenance and early replacement. Safety Hazards – Structural deterioration increases the risk of explosions, leaks, and mechanical failures. Regulatory Violations – Non-compliance with EPA and OSHA guidelines can result in hefty fines and legal liabilities. How Polyurea Prevents Corrosion : Creates a Protective Barrier – Polyurea acts as a shield against moisture, chemicals, and abrasive materials, preventing corrosion from forming. Superior Adhesion to Metal, Fiberglass & Concrete – It bonds securely to storage tanks, pipelines, and industrial flooring, offering long-term durability. Resistance to Rust & Oxidation – Unlike paint-based coatings, polyurea is non-porous, preventing rust from spreading underneath the surface. For companies looking to maximize asset longevity, polyurea coatings provide a cost-effective and reliable corrosion prevention solution. 4. Real-World Applications of Polyurea in the Oil & Gas Industry Polyurea is widely used across the oil and gas sector for: Pipeline Coatings – Protects underground and above-ground pipelines from corrosion, moisture intrusion, and mechanical damage. Storage Tank Linings – Ensures chemical resistance and leak prevention in crude oil, water, and chemical storage tanks. Secondary Containment Systems – Provides seamless, chemical-resistant protection to prevent hazardous spills and environmental contamination. Concrete & Steel Protection – Shields rig platforms, refineries, and industrial facilities from wear and corrosion. For oil and gas companies, investing in polyurea means reducing long-term maintenance costs, ensuring safety, and maintaining regulatory compliance. 5. Why ACP is the Trusted Partner for Polyurea Applications At ACP, we specialize in providing high-performance polyurea coatings tailored to the needs of the oil and gas industry. Our expert application process ensures: Precise surface preparation for maximum adhesion and durability. Fast and efficient installation to minimize operational downtime. Custom solutions designed to withstand industry-specific challenges. Long-lasting protection that meets or exceeds industry standards. From secondary containment to pipeline coatings, ACP delivers reliable, long-lasting protection for oil and gas facilities. Invest in the Best Protection for Your Facility In the oil and gas industry, cutting corners on protective coatings can lead to expensive failures. Polyurea offers unparalleled performance, durability, and chemical resistance, making it the ideal solution for secondary containment and corrosion protection. Don’t wait for infrastructure failure to take action—protect your assets today with ACP’s expert-applied polyurea coatings. Contact ACP today for a consultation and learn how polyurea can safeguard your oil and gas operations for years to come.